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Our project

Smart Factory Power Monitoring & Predictive Maintenance System

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Comprehensive Control Over Factory Energy Consumption: Building a Zero-Downtime, Green Smart Manufacturing Facility

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Amid the wave of Industry 4.0 and green manufacturing transformation, electrical energy is not only the power driving production but also a critical indicator for cost control and equipment health. Tailored specifically for modern manufacturing plants, our "Smart Factory Power Monitoring & Predictive Maintenance System" leverages high-precision digital power metering and real-time big data analytics. It enables enterprises to implement granular energy management and issues early warnings before equipment failures occur, thoroughly mitigating the risk of unplanned downtime.

Core Advantages

  • Real-Time Dynamic Monitoring: 24/7 continuous monitoring of real-time power, voltage, and current status across all production lines and equipment facility-wide.

  • Predictive Maintenance for Faults: Beyond data logging, the system features intelligent diagnostics. It instantly flags an "Error" at the first sign of 3-phase voltage/current imbalance or abnormal power factors, nipping potential issues in the bud.

  • Data Visualization & Analytics: Flexible timeline query tools allow users to retrieve historical power and current trends across all three phases (Phase A, Phase B, Phase C) for any given time period, exposing hidden energy waste.

  • Optimized Energy Efficiency: Detailed logging of "Accumulated Energy Consumption per Cycle (kWh)" provides solid data support for corporate carbon auditing and electricity cost structure optimization.

Four Core Functional Modules

  1. Real-time Facility & Equipment Dashboard

    An intuitive command center dashboard that supports simultaneously connecting and managing equipment across multiple facilities.

    • Multi-Status Dynamic Statuses: Clearly defines whether equipment is in "Operational," "Standby," "Powered Off," or "Fault" status.

    • Comprehensive 3-Phase Electrical Parameters: Displays voltage (V), current (A), power (kW), and Power Factor across all three phases (Phase A, B, C) simultaneously to give you a complete view of power supply quality.

    • Instant Red-Alert Warnings: When a phase disconnects or exhibits abnormal readings (such as Voltage/Current Error or a sudden crash in power), the system immediately issues a red visual alert to guide maintenance staff in precisely pinpointing the issue.

  2. Interactive Advanced Trend Analytics

    A powerful historical data query and charting analysis tool that translates raw data into actionable management decisions.

    • Precision Custom Timeframes: Supports granular power and current data queries over flexible time ranges (e.g., across the New Year holiday period into early January).

    • Overlaid 3-Phase Trend Curves: Uses distinct colors (Yellow, Green, Red) to visually present load fluctuations across Phase A, B, and C, making it effortless to identify 3-phase imbalances and surge phenomena.

    • Continuous SensorOnline Status Chain: Simultaneously monitors the connectivity status of sensors to ensure data collection continuity and integrity.

  3. Dynamic Threshold Settings & Smart Alerts

    Allows users to customize thresholds for voltage upper limits, current overloads, low power factors, and more based on individual equipment tolerances.

    • When thresholds are triggered, the system automatically sends instant notifications to administrators via LINE, email, or system pop-ups.

  4. Historical Records & Customized Query Reports

    Automatically generates daily, weekly, and monthly energy consumption reports.

    • Provides energy performance indicators (KPIs) tailored for executives and plant managers, helping facilities achieve and maintain ISO 50001 Energy Management certification.

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Target Industries & Application Scenarios

  • High-Precision Manufacturing (e.g., Semiconductor, Electronics): Prevents minor voltage fluctuations from ruining high-value wafers or precision circuit boards.

  • Heavy Industry (e.g., Steel, Cement, Plastics Injection Molding): Monitors power factors for large motors and energy-intensive equipment to prevent utility penalty surcharges.

  • Automated Continuous Production Lines: Uses predictive maintenance to prevent entire production line shutdowns caused by a single burned-out motor.

  • Green & Energy-Efficient Factories: Tracks the actual Energy Efficiency Ratio (EER) of energy-saving equipment and serves as a foundational baseline for carbon reduction and carbon footprint calculations.

Residential Estate Energy Consumption Analytics System​

Data-Driven Property Energy Management: Comprehensively Optimizing Estate Operating Costs

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In large-scale residential estates and commercial complexes, electricity expenditures for common facilities—such as clubhouses, lobbies, elevators, carparks, and exterior facade lighting—account for a massive portion of property management operational costs.

Our "Residential Estate Energy Consumption Analytics System" is specifically tailored for modern smart property management. Through an intuitive data visualization dashboard, complex electrical data is transformed into clear,

easy-to-understand charts and Key Performance Indicators (KPIs). Property management teams can monitor total estate electricity usage, carbon emission metrics, and energy consumption breakdowns by area at any time. By leveraging historical comparisons and trend forecasting, management can formulate precise energy-saving strategies, helping residential estates transition toward green building standards and sustainable development.​

Core advantages

  • An intuitive energy consumption overview (Overview Dashboard): Provides real-time total electricity consumption (kWh), carbon emissions (kg CO₂), and corresponding electricity cost estimates for the estate, making key data readily apparent.

  • Accurate Period Comparison: Automatically calculates the percentage increase or decrease in electricity consumption compared to the same period last month or the same period last year , helping property management managers quickly assess the actual effectiveness of energy-saving measures.

  • Multi-timeline Analysis: Supports one-click switching between different dimensions such as "by day, by month, by year", which can provide micro-analysis of daily electricity consumption peaks and macro-level understanding of annual energy consumption trends.

  • Asset and Area Segregation Management (Load Segregation): Clearly divide the power consumption ratio of different facilities such as clubhouse, residential lobby, public lighting, and elevators, and quickly identify hidden "power-consuming monsters".

 

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Four core functional modules

  1. Key Performance Indicators (KPIs) panel: Electricity consumption and cost tracking: Real-time display of total electricity consumption (kWh) for the current period, and dynamic cost estimation based on the current electricity pricing structure, enabling more forward-looking financial planning. Carbon footprint visualization: Automatically converts electricity consumption into carbon dioxide emissions (kg CO₂), providing authoritative data support for the development of corporate social responsibility (ESG) reports or participation in green building certifications (such as BEAM Plus). Month-on-month/year-on-year dynamic growth rate: The system automatically compares with historical data for the same period (e.g., electricity consumption increase or decrease % compared to the previous month ), and automatically alerts to any abnormal surges.

  2. Public Facility Energy Distribution Pie Chart: Precise Classification and Distribution. High-contrast pie charts provide a clear overview of the energy consumption distribution across the estate's core systems (e.g., clubhouse, public lighting, elevators, etc.). Optimized Resource Allocation: Helps management determine if the operation schedule of specific facilities needs optimization, such as installing smart timers for exterior lighting or implementing zoned group control for the clubhouse air conditioning.

  3. Multifunctional Interactive Consumption Charts with Flexible Timeline Comparison: Administrators can freely select specific date ranges, and the system will automatically generate clear line charts or bar charts. Peak Load Identification: Clearly displays the daily/monthly peak and trough electricity consumption, assisting engineering teams in implementing peak-shifting optimization in accordance with the power company's "peak electricity pricing."

  4. The Smart Energy Saving system automatically identifies unreasonable electricity usage behaviors (such as excessive lighting or air conditioning idling during off-peak hours) based on long-term accumulated energy consumption data. It provides property managers with customized "energy-saving suggestion reports" to comprehensively improve asset operation efficiency.

System application screenshots (Interface Showcase)

  • Property Management War Room: The top of the screen provides quick switching between "daily analysis, monthly analysis, and yearly analysis" . The left side clearly lists the total electricity consumption of 5,248 kWh and carbon emissions of 2,624 kg, and intuitively shows the year-on-year increase in electricity consumption.

  • The data is presented in a visually appealing way: The right side of the screen uses a pie chart to clearly show the power consumption weight of facilities such as "Clubhouse, Public Lighting, and Lift"; the bottom features a detailed line chart showing the daily power consumption trend, allowing managers to keep track of energy consumption fluctuations from the 1st to the 30th.

 

Applicable Scenarios

  • Large residential estates and estate clubhouses: Assist owners' corporations and property management companies in effectively controlling public electricity expenses.

  • Commercial buildings and shopping malls: Conduct detailed energy audits for different tenants and common areas.

  • Corporate assets that promote ESG and green transformation: Property projects that require long-term tracking of carbon emission indicators and seek carbon reduction space.

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Construction Site Temporary Monitoring & Control System – Smart Fan Control Module

 

Integrating Real-Site Visualization and Flexible Scheduling: Creating a Safe, Compliant, and Intelligent Engineering Environment

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In large-scale infrastructure projects and construction sites, the stable operation of temporary ventilation systems—such as Forced Air Fans (FAF) and Exhaust Air Fans (EAF)—is vital for maintaining air quality in underground worksites and confined spaces, as well as ensuring worker safety.

Our "Construction Site Temporary Monitoring & Control System" is specifically designed for complex engineering job sites, overcoming the traditional pain point where conventional switchgear panels cannot relay remote equipment statuses. Through graphical real-site dashboards and intelligent schedule automation, engineering management teams can monitor site-wide ventilation status in real time from anywhere—achieving precise automated control and upholding the highest safety standards.

Core Advantages

  • Visualized Layout & Site Integration: Exclusively supports importing site aerial photos or floor plans directly as system background templates. Monitoring nodes (e.g., FAF-F1 through FAF-F4, EAF-F1 through EAF-F3) are precisely overlaid onto their actual physical locations—eliminating the need to memorize equipment IDs and enabling location awareness at a glance.

  • Six Dynamic Status Indicators: Instantly identify equipment conditions such as "Fault," "Running," "Power Normal (Standby)," or "Signal Loss," as well as whether operation is currently driven by automated schedules or manual overrides.

  • Smart Time Scheduling: Supports automated start/stop schedules aligned with shift working hours, eliminating power waste during non-operational hours while ensuring thorough air exchange and safety clearance before workers arrive on-site.

  • Optimized for Temporary Site Operations: Built with high scalability and rapid deployment capabilities, making the system architecture ideal for temporary engineering projects with evolving site conditions and dynamically changing monitoring points.

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Four Core Functional Modules

1. Intuitive Real-Site Equipment Dashboard (Equipment Monitoring)

  • GIS/Layout Fusion: Built directly on the job site's physical layout, equipment icons are placed intuitively over their actual locations, significantly lowering the learning curve for frontline operators.

  • Dynamic Icon Feedback:

    🟢 Rotating Green Fan: Indicates the equipment is currently "Running" with healthy ventilation.

    🔵 Blue Indicator: Indicates "Power Normal" while currently in an idle/non-running state.

    ❌ Red Alert / Signal Loss: Instantly triggers red upon loss of communication or motor trip, preventing hypoxia and ventilation hazards.

2. Group Configuration & Flexible Control (Group Settings)

  • Supports grouping fans by specific site zones (e.g., Pit A, Pit B, Underground Tunnel Section). Allows sending bulk control commands to an entire group of supply/exhaust fans with a single click, maximizing emergency response efficiency.

3. Multi-Mode Time Scheduling & Manual Override (Time Schedule & Override)

  • Time Schedule Mode: Aligns with daily site routines to configure complex recurring cycles (e.g., "Automated Operation: Monday through Saturday, 08:00 – 18:00").

  • Override Mode: In unexpected situations—such as elevated dust levels or emergency overtime work—administrators can remotely issue a "Force Override" to immediately start or stop designated fans outside the schedule.

4. Automated Log Query & Safety Audit (Log Query)

  • Automatically maintains complete logs of fan start/stop timestamps, total operating hours, fault/trip histories, and administrative action trails. Delivers tamper-proof data logs to help engineering teams effortlessly satisfy safety and compliance audits from project owners, consultants, or government safety inspectors.

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System Interface Showcase​

  • Command Center Main View: The top of the screen provides quick tab toggles for the four core functions: "Equipment Monitoring," "Group Settings," "Time Schedule," and "Log Query."

  • Real-Time Visual Comparison: Operators can instantly observe live statuses across the site layout—for example, Exhaust Fan EAF-F3 in the lower sector displaying active green rotation, while EAF-F1, EAF-F2, and FAF-F4 show blue indicators (Power Normal / Standby). This high-contrast visual display ensures full command over site-wide air circulation.

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Target Applications & Scenarios​

  • Tunnels, Subsea Pipelines & Underground Excavation Works: Ensures harmful gases (such as hydrogen sulfide and carbon monoxide) are continuously purged from long, confined spaces.

  • Large Infrastructure & Foundation Engineering: Ideal for job sites where temporary power distribution and ventilation setups must dynamically adjust alongside construction progress.

  • High-Risk Confined Space Operations: Essential for projects requiring strict air-exchange rate controls and mandatory ventilation operation logs for official safety reporting.

Water tower monitoring system

Computer programs & apps

 

We designed and developed an advanced water tower monitoring system based on our client's needs. This system combines a precise sensor network with intelligent data analysis to monitor various indicators of the water tower in real time, providing users with a comprehensive management solution.
Real-time information viewing
The system provides real-time data monitoring, including key parameters such as water level, water quality, temperature, and pressure. Users can check the latest status of the water tower at any time via computer or mobile device, ensuring the stability and safety of the system operation.

Historical records
The system automatically records all monitoring data and generates detailed log files. Users can access historical records at any time, analyze trend changes, and support preventative maintenance and emergency decision-making.

Smart Alarm
When the system detects an abnormality, it will automatically trigger an alarm notification. Users can receive the alarm via SMS, email, or application, allowing them to take timely action to prevent potential risks.
Multi-user access management
The system supports multi-user access settings, ensuring that administrators at different levels can access relevant information according to their responsibilities. This not only guarantees data security but also improves work efficiency.
Data charting
The system provides intuitive data charts to help users quickly understand and analyze the water tower's operational status, including real-time charts and historical trend graphs, enabling users to make informed management decisions.
Daily operation scheduling
This system allows users to schedule daily operations to ensure optimal performance and maintenance. This feature helps schedule routine checks, maintenance tasks, and other necessary activities to keep the system running efficiently.

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Actively participate in industry events and join hands with leaders to create a new future for intelligent buildings.

Gain insights into future trends | Deepen industry exchanges and inspire new ideas for product development

Recently, VITEG has actively participated in several major industry events in the Asia-Pacific region. Our core delegation attended the Hong Kong Electronics Chamber of Commerce (HKECA) Annual Council Dinner, engaging in in-depth exchanges with industry leaders, research experts, and business giants on technological innovation and sustainable development to ensure that VITEG's engineering solutions consistently meet and exceed the highest contemporary professional standards. Furthermore, we participated in Build4Asia, a leading trade fair for the Asia-Pacific construction, electrical engineering, and safety industries.

During the exhibition, we set up a dedicated booth to showcase our flagship product: the IBSMON Advanced Building Monitoring System.

Through hands-on demonstrations, the technical expert team provided a deep dive into the system's core innovative features to a steady stream of visitors. These included "real-time data monitoring" that breaks through traditional limitations, "automatic report generation" that improves operational efficiency with a single click, and "cross-platform compatibility" that perfectly supports diverse terminals. These groundbreaking technologies successfully attracted a large number of property managers, engineers, and developers to stop and experience the system, and to ask enthusiastic questions.

This series of in-depth exchanges and exhibitions not only allowed us to accurately grasp the latest market trends and actual needs, but also injected valuable inspiration and a continuous source of motivation into our future product development and technological upgrades.

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Power Farm - Rooftop Farm Control System

We customized a rooftop farm control and monitoring system for our client.

Each planting box can measure weather conditions, wind direction, soil information, humidity, etc. in real time.

The system also supports customizable daily automatic watering plans, real-time CCTV footage, and remote watering.

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Want to know how to connect your device to the platform?

We can explain the details of the data acquisition interface, alarm settings, and report output according to your scenario.

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